Case Study: How HYTORC Sped Up Refinery Maintenance in Veracruz, Mexico
Recently, the team at a refinery in Veracruz, Mexico, faced a big challenge at one of their pumping stations. They needed to finish their maintenance work quickly, but old-fashioned bolting tools were slowing them down. By switching to a new bolting system from HYTORC, they didn't just get the job done, and as a result, they completely changed how they work. Here’s how they did it and how it can help your next project.
Challenge: Slow Tools and Safety Risks
In the past the crew ran into several roadblocks.
- Work slowdowns: Without enough tools available, work slowed down because the crew had to wait for them to be available.
- Increased safety risks: Using standard tools often requires a reaction arm, which is a piece of metal that braces a tool against the item it’s bolting. If a worker’s hand is in the wrong place during bolting, it can get caught in a crush point, leading to serious injury.
HYTORC Solution: A Smarter Way to Bolt
The customer decided to try something different, choosing the STEALTH hydraulic torque tool combined with the HYTORC Washer. STEALTH is a low-profile tool, meaning it fits into very tight spaces where others can’t go.
A big game changer here was the HYTORC Washer. This special washer sits under the nut and acts as the bracing point for the tool. Since the tool braces itself against the washer, you no longer need a reaction arm.
“With the implementation of the HYTORC system, we eliminated the use of sledgehammers and striking wrenches, reducing execution time, and preventing rework during startup testing. In addition, we ensured the safety of our operators and the surrounding environment.” - HYTORC Refinery Client
Real Results in the Field
The team tested this new tech on two very difficult jobs:
Large Discharge Valve
This massive pipe connection had 28 large studs that needed to be tightened to a specific pressure (4,060 ft.-lbs.). With the new system, the team finished the job much faster and with total accuracy.
24” Class 600 Flange
- 1 tool bolting without washers: 5.5 hours
- 4 tools bolting with washers: 1.5 hours
Scraper Trap Valve
This job was also in a confined space. Usually, it is almost impossible to fit a standard torque tool in such a tight area. However, because the STEALTH tool is so slim and doesn't need a reaction arm, the crew finished the job much more easily.
How HYTORC Can Help You
The refinery project proved that having the right technology leads to optimal results. For companies in the oil and gas sector, the benefits are clear:
- Easier: Get into cramped, tight spots that used to be a total nightmare to reach.
- Safer: Removing the reaction arm makes the tool much safer for whoever is operating it.
- Faster: Without extra (and more dangerous) gear, like reaction arms, the whole bolting process is way more efficient.
By using the right tools, the customer showed that you can keep your maintenance schedule on track and keep your workers safe at the same time. If you want to reduce downtime and improve safety, it’s time to look at how you handle your bolting.
Stop struggling with old-school tools and see the difference for yourself! Reach out to see how HYTORC can help you.
